Analysis of the mechanical failure for CNC Router
Analysis of the mechanical failure for CNC Router
One,An axis or three-axis for stone cnc router does not move or move with abnormal;Reasons :
1.loosened or problem for Weihong Card ;
2.Problem for corresponding drive of three axises;
3.Problem for corresponding axis step motor;
4.Relative shaft between ball screw and motor is loosened or broken out;
5.Relative ball screw or screw nut is broken out or has problems;
6.Relative slips of axis has problems ;
7.The parameters,current of drive is different from software;
Two,Z-axis for stone engraving machine is out of control ;
Reasons :
1.loosened or problem for Weihong Card ;
2.Static;
3.Motor lines for Z-Axis has problems ;
4.File path is wrong;
5.Inverter interference
6.Computer system has problem or has virus;
7.Operating is wrong
Three,Wrong for tombstone engraving machine;
Reasons:
1.loosened or problem for Weihong Card ;
2.Problem for corresponding drive of three axises;
3.Problem for step motor;
4.Static;
5.Problem for motor lines;
6.Problem for data lines;
7.Problem for file path;
8.shaft between ball screw and motor is loosened or broken out;
9.Working speed is too fast;
10.Computer system has problem or has virus .
Four, The irregularities in depth for engraving of granite engraving machine;
Reasons:
1.loosened or problem for Weihong Card ;
2.Problem for step motor;
3.Problem for drive or setting for current is different from software ;
4.Problem for Motor lines of Z-axis ;
5.Problem for Spindle motor ;
6.Inverter interference or setting for data is wrong;
7.Static;
8.Computer system has problem or has virus.
Five, Engrave randomly ;
Reasons:
1.Problem for weihong card;
2. Interference;
3.File path is wrong;
4.Static;
5.Setting in software has problem;
6.Problem for drive or currents setting is wrong;
7.Problem for data line;
8.Computer system has problem or has virus.
Six,Milling bottom is rough ;
Reasons:
1.Spindle and table is not vertical ,and need to adjust;
2.Blade has some problem;
3.Ncstudio control card has some problem ;
Seven, Spindle stop to turn;
Reasons:
1.internal short circuit of Spindle;
2.Current shield
3.Parameters of setting for Inverter has problem or inverter has problem;
4.Problems for Weihong card ;
5.The spindle lines or data lines short-circuit
Eight, Spindle rotation sounds abnormal;
Reasons:
1.Setting for inverter has problems;
2.Spindle donot work;
3.Spindle has problem.
Nine, The direction of Moving or back to mechanical origin is opposite ;
Reasons:
1.Modify the file of “Public.dat” in the notebook;
2.Modify the ways of connecting lines for Inverter;
3.Modify the direction in Ncstudio window .
Ten,Machine couldnot go back to mechanical origin normally ;
Reasons:
1.Direction is opposite;
2.Weihong card has problem or loosened;
3.Limit switch or data line has problems;
4.Drives have problems;